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Exceptionally Versatile Plastic: Best Uses of PTFE 

Exceptionally Versatile Plastic: Best Uses of PTFE 

Polytetrafluoroethylene or as it’s better known ‘PTFE’ is a popular choice in hydraulics systems and components, being a non-stick surface and a highly durable material. However, since PTFE is made up of some of the strongest bonds in organic chemistry, this type of plastic has many different uses across a variety of industries.

Hydraulic Components and Sealing

The most common use for PTFE is for parts used in seals, gaskets and steam valves that are used to handle caustic fluids. The durability of this plastic has made it popular for a variety of hydraulic fittings like these as well, especially seals used in steam and high temperature applications. The rating for continuous temperature is 500 degrees F, while maintaining physical properties. Virgin PTFE sheets and rods are also excellent materials for wear and slide machined parts found in pumps and manifolds, having a non-stick surface that won’t experience nearly as much wear and tear as other materials.

Thermal Stability for Vehicle Engines

One of the major benefits of PTFE is its high thermal stability, which has made it popular for use in fuel hose linings, gaskets, seals, and other engine components. Its exceptionally long lifespan, high heat resistance and excellent water resistance makes PTFE an excellent choice for making parts such as wiper blades and other exterior components for vehicles.

High Resistance for Chemical Production and Processing

Virgin PTFE sheet and Rod in stock, ready to ship

Virgin PTFE sheet in wide range of thickness

PTFE is a highly durable and corrosion resistant material, and so it has become a popular choice of material for a variety of chemical processing applications. It does not melt or erode under the extreme conditions often found in chemical plants, and can is often used to make components that transport corrosive chemicals and other materials.

Excellent Protection for Electronics

Another industry that often takes advantage of PTFE’s benefits is in the electronics manufacturing. PTFE is commonly used for insulation, semiconductor components, and circuit boards. It offers high quality insulation properties even under harsh conditions, and its electrical conductivity can be increased using fillers such as copper. PTFE has been successfully used in a wide range of different electronics components for many applications, from automobiles to aircraft, where the more delicate electronics components need to be able to survive high temperatures or highly corrosive environments.

Looking for a supplier of high quality PTFE?

Industrial Plastic Supply, Inc. has been a trusted, worldwide supplier of quality performance plastics, including PTFE, since 1975, and we have one of the largest inventories of American made plastic materials in the world. Check out our website to view our full product directory or to contact us with any questions you may have.

Everything You Need to Know About PTFE

Everything You Need to Know About PTFE

Everything You Need to Know About PTFE

PTFE is an incredibly popular type of plastic material, with widespread use and many different applications. Though its popularity has waned–and its applications changed along with how this particular material is developed–PTFE is still an excellent choice of material for industrial equipment and electronic parts. 

What is PTFE?

PTFE is well-known for its non-stick properties and also known for being incredibly easy to machine and fabricate, and thus has been used extensively in industrial and electrical applications, especially for bearings, seals, valves, and fittings. 

The Properties of PTFE

PTFE and the family of Fluoropolymers have many excellent physical properties that are not just for high temperature and chemical applications, but many others as well.

The basic properties of PTFE include:ptfe thread sealant tape

  • Slippery and Non-stick surface regardless of rod or sheet form
  • Excellent Wear and Superior Chemical Resistance
  • Continuous Operating Temperatures up to 500oF
  • ITAR and RoHS compliance

At Industrial Plastic Supply, we also stock and supply a massive range of PTFE in many different sizes and shapes, including extruded rod, molded rod, thin sheet, thin and thick plate, and film. We can also mold PTFE tubing according to specific customer specifications. 

The Applications of PTFE

PTFE has seen wide use in a variety of parts and equipment, especially in industrial applications, electronics, aircraft systems, chemical processing equipment, and hydraulics. Typically, this type of material is used in the making of seals, gaskets, stem valves, wear and slide-machined parts, various fixtures, manifolds and pump components, and high temperature steam seals. It’s most often the choice of material for caustic fluid handling valves and fittings. 

PTFE – Polytetrafluoroethylene

performance-plastics-inventory

PTFE – Polytetrafluoroethylene

TFE, PTFE, FEP, PVDF, ETFE, ECTFE, PFA, PCTFE and other Fluoropolymers

Virgin PTFE Sheet and PTFE Rod

Virgin PTFE material is used frequently as a bearing or non-stick surface. It is an excellent choice for caustic fluid handling valves and fitting. Massive size range in  extruded rod, molded rod, tubular bar and thin sheet, plate and film. PTFE is also known as: Fluon®, Diakin®, Flouroplastic®, Fluoropolymer®, Neoflon®, Polyfon®, Chemfluor®, and more. PTFE plate, sheets, rods, strip, slab, block and tubes are normal stock items. The entire range of Fluorocarbon materials are high heat and chemical resistant performance plastics.

Other Fluorocarbon Based Materials We Supply in Sheet, Plate and Round Rod: FEP – Fluorinated Ethylene Propylene; PVDF – Poly Vinylidene Difluoride (Kynar®, Tecaflon®, Sustatec® and more); ETFE – Polyethylenetetrafluoroethylene (Tefzel®); ECTFE – Ethylene Chlorotrifluoroethylene; PFA – Perfluoroalkoxy; PCTFE – Polychlorotrifluoroethylene (formerly KEL-F® or Neoflon®)

Virgin-PTFE-sheets-and-rods

Why you should use PTFE (Fluoropolymers):

  • Very slippery and non-stick
  • Wear resistance
  • 500 degrees F continuous use temperature
  • Excellent chemical resistance
  • Very easy to machine and fabricate
  • PTFE Rod available from .125″ – 6″ as standard
  • Larger sizes are molded per order
  • PTFE Sheet – Film from .005″ – 3″ thickness
  • PTFE Molded Tubing- Vast sizes are available – made to order
  • PTFE is ITAR compliant, and PTFE is RoHS compliant

Frequently used in:

  • Seals, gaskets and stem valves
  • Wear and slide machined parts
  • Chemical resistant fixtures
  • Pump parts and manifolds- from PTFE Rod
  • Scientific aircraft and electronic parts
  • Steam and high temp seals – from PTFE sheet

Material Available As:

PTFE Sheet: .062″ – 4″ in Natural (White) in 48″ X 48″

PTFE Rod: .125″ – 6″ Diameter Natural (White) in 60″ Lengths

PTFE Film: .001″ – .062″ in Natural (White) in 12″ Wide (other widths – require Special Order)

Typical Resin Properties:

General PropertyASTM TestTypical Value
Specific GravityD7922.14 – 2.24
Tensile Strength YieldD6382,500 – 6,000
Tensile ModulusD63880,000
Izod Impact – NotchedD2563.0
Hardness – RockwellD785D50 – D65
Deflection Temp @ 264psiD648150
Deflection Temp @ 66 psiD648250
Co. Thermal ExpansionD6965.5X10-5
These properties are for evaluation purposes only. This information is not to be construed as a warranty, guarantee or assurance that you may achieve the same results. Materials made from different resin types, manufacturing techniques and manufacturers will react differently. The information should be used to compare against other materials only, and each user should make his own tests to determine suitability. No warranty as to this materials suitability are either expressed nor implied.

UHMW Sheet compared to PTFE Sheet (TFE sheets)

UHMW Sheet compared to PTFE Sheet (TFE sheets)

PTFE Sheet versus UHMW Sheets

UHMW (Ultra High Molecular Weight Polyethylene) and PTFE Sheet (PolyTetraFlouroEthylene) are very similar materials, and yet very different at the same time. They both possess certain characteristics that make them similar to each other. For instance, they both have a very low co-efficient of friction, which means they are great for sliding applications and are easy to machine.

Both of these materials are very resistant to chemicals such as chlorine and some acids and have great wear resistance. They have low to no water absorption. They ptfe thread sealant tapealso are FDA approved for handling food. PTFE and UHMW Polyethylene are both nearly impossible to bond (without treatment) and are susceptible to sagging under tensile load which is called ‘creep’. These both have very low coefficient of friction and work well for wear strips, slide pads and truck liners to make it easy to empty. These two materials are different in many ways also, and choosing between the two materials for a specific job is critical.

Below are a few examples of how these two materials are different.

1. UHMW is a polyolefin and PTFE is a fluoropolymer. Polyolefins are double bonded carbon while Fluoropolymers are carbon and fluorine bonded. UHMW is a monomer which is consisted of one atom that will bond with another to form a polymer. PTFE is a polymer which is made up of a repeating chain of monomers.

2. PTFE has a higher temperature range than UHMW. The PTFE has a continuous use temperature of 500 degrees F. UHMW is much lower with a continuous use temperature of 200 degrees F and a melting point of 271 degrees F. The UHMW starts to become become soft at higher temperatures while the PTFE is much more resistant and with a melting point of 621 degrees F.

3. UHMW has higher abrasion resistance than PTFE. Both have great impact and wear resistance but because of UHMW having a molecular weight between 2-6 million making it the best wear resistance material in the plastic family, it makes it ideal to take wear and impact over a wider range and longer period of time without losing its properties. Duravar, Lennite, Polystone,Tivar and Polyslick UHMW rod, sheet and film

4. UHMW has a much lower density than PTFE. This makes UHMW able to float in water while Fluoropolymers are significantly heavier (almost twice the density of UHMW) and would sink.

5. PTFE has excellent electrical and thermal properties. The virgin grade of PTFE is a better insulator and exhibits better electrical properties which can be used in radio frequencies, cables and circuit boards while UHMW cannot.

6. UHMW is much less expensive than the Fluoropolymers. Especially recently, PTFE has become harder to come by, and during the last 18 months there has been a global shortage of a key raw material called fluorspar that is used to make all Fluoropolymer materials. The ability to take lots of wear and tear and requiring low long term maintenance makes UHMW more cost effective.

7. The standard color of PTFE is Natural, which is a dense white. The UHMW comes in Natural (a deep milky white) or Black. The UHMW can be produced in many colors, and minimums are rather low. To obtain PTFE in colors is much more difficult, and would also have large minimum orders.

Click here for data sheet comparisons for each material…

UHMW Sheet and Rod Data

PTFE Sheet and Rod Data

Both the UHMW and the PTFE are available as sheet, sheets, sheeting, slab, bar, strip, panels, film, round rod, rods and block. Contact us for assistance with these or other shapes.

PTFE Sheeting Properties

  • Specific Gravity D792 2.14 – 2.24
  • Tensile Strength Yield D638 2,500 – 6,000
  • Tensile Modulus D638 80,000
  • Izod Impact – Notched D256 3.0
  • Hardness – Rockwell D785 D50 – D65UHMW sheet, rod, film and tube available in a wide range of sizes.
  • Deflection Temp @ 264psi D648 150
  • Deflection Temp @ 66 psi D648 250
  • Co. Thermal Expansion D696 5.5X10-5

UHMW Sheeting Properties

  • Specific Gravity D792 .93 – .94
  • Tensile Strength Yield D638 6,800
  • Coefficient of Friction – Static D1894 .25
  • Izod Impact – Notched D256 No Break
  • Hardness – Rockwell D785 R64
  • Vicat Softening Temp D1525 260
  • Deflection Temp @ 66 psi D648 174
  • Co. Thermal Expansion D696 11.0X10-5

These are just some examples of plastic materials being similar, and yet having very different properties. The PTFE Sheet and UHMW Sheet may appear very similar in color and can be used for some of the same applications, but when needed for a specific use or property needed, one might be dramatically better than the other. As the old saying goes, “You should never judge a book by its cover” and the same is true with plastic. Review the properties and test prior to choosing a final material for your application.

Call us for further assistance at 866-832-9315, or click here to contact us with your questions.

Additional Information About UHMW Sheets or Rod Here.

Additional Information About The Discovery Of PTFE Sheet and Rod by Dupont Here

Topic: UHMW Sheet and PTFE Sheet

Plastic Sheet and Sheets – Over 80 Materials To Choose From

Plastic Sheet and Sheets – Over 80 Materials To Choose From

Which Plastic Sheet or Plastic Sheets?

A wide variety of plastics are available in sheet form.

The term: ‘Plastic Sheet‘ or ‘Plastic Sheets’ is more of a general statement covering over a hundred types of plastic materials and plastic products. Some of the most popular plastic materials made as a sheet are:

Large inventory of Performance Plastic Sheet ready for shipment

Large Inventory of Performance Plastic Sh

Wide range of plastic materials in sheet

In addition to the wide range of plastic materials available as plastic sheet, most of these materials are also available as: thin gauge or film, strip, plate, block, slab and plastic panels. The thin gauge or film materials are frequently available with or without a pressure sensitive adhesive also called ‘tape’. Sheet in some materials is available over 4.0″ thick and perhaps as thick as 8.0″ thick in a few materials. The standard sheet size on most of our plastic sheets is either 24″ X 48″ or the larger 48″ X 96″ sheet size; although some materials are available as: 48″ X 120″, 60″ X 96″ or 72″ X 96″. Contact us with with questions on your required piece sizes, we are happy to provide plastic sheets cut to size.

While there are lots and lots of different materials available as plastic sheet, there may only be one or two materials that are right for your application. We want to assist with your search. If you need help choosing the proper plastic material for your application, check out our free Plastic Material Selector Guide. Also, feel free to contact us for further assistance. As a leading plastic sheet distributor since 1975, we feel that we are your best choice as your new plastic sheet and sheets supplier. Give us a call at 866-832-9315.

Topic: Various Plastic Sheet Materials Available