There are several manufactures of Gray PVC Sheet in North America. One of the best knows name for over 60 years has been Boltaron®. They have produced a high quality PVC sheet that is well know and respected. In 2004, Boltaron® acquired the assets of Empire Plastics, an Ohio based PVC Sheet producer, adding to Boltaron® overall production capacity. This acquisition was designed to also add to their already robust product line. In early 2014, Simona® America Group (also known at Simona AG) acquired all of Boltaron® Performance Products, and Simona® also acquired Laminations, Inc. of Hazleton, PA.
Simona® America is a leading producer of a wide variety of Performance Plastics including: PVC Sheet, HDPE Sheet, Polypropylene Sheet and Kynar® PVDF Sheets. The purchase of Boltaron® Plastics boosted the width and breadth of the product lines already supplied by Simona® America. With the addition of Laminations Inc., Simona® America added an industry leader in high tech plastics that meet the FM-4910 fire ratings, including: PVC, Polypropylene and Kynar® PVDF sheet materials.
For the last 3 years, Simona® America has been actively combining the product lines that Simona produced along with Boltaron® and Laminations® production, and trimming duplicate productions. A concerted effort was made to harmonize the materials, so all materials would be from the same resins and will look and perform in a similar fashion, and as a result will optimize manufacturing efficiencies.
Just A New Name For PVC Sheets
Simona® America has now announced that the Boltaron® 1050E Type 1 PVC Sheet will now be called Simona® PVC Type 1 Sheet effective January 1, 2018.
This is just a name change and the PVC sheet will continue to be the same great product as before. There is no difference between the two materials, the name change only reflects the transition from the 2 manufacturing companies to the combined manufacturing capacity of Boltaron® and Simona® Type 1 Gray PVC Sheet and Sheeting. Type 1 PVC Sheet continues to offer one of the lowest priced materials that meets the difficult UL 94 V-0 fire rating.
There will be no change to quality or lead times, and the PVC Type 1 sheet will still be available from .060” – 4.0” thickness. One key to the Simona acquisition is that Boltaron® Performance Products has been the only North American company to produce products using extrusion, calendaring and press lamination all under one roof. Boltaron® can produce the widest thickness range of standard and specialty PVC plastic sheeting in the industry, from .003” to 4.0” thickness. They also possess the capacity to produce sheets of multi-layer composites, which can provide a broad range of physical properties.
Due to the wide range of products that Boltaron® has the capacity to produce; Simona® can now add to their offerings these additional products. The Boltaron® plant has extreme proficiency in producing PVC Sheet as well as PVC Alloys and Composites. These materials generally carry very high flame resistant ratings, and some of Boltaron® materials carry the highest ratings available from UL. Some of the most common PVC materials are the Type 1 Gray PVC Sheet, Type 2 PVC Sheet, Clear PVC Sheets, and CPVC Sheet materials. Much like a standard sheet of plywood, PVC sheet materials are normally produced in 48” X 96” sheets.
When choosing a plastic raw material, the first step should be to look for the material with the proper physical properties. PVC (Polyvinyl-chloride or Rigid Vinyl) is an amazingly strong and versatile material that has proven itself a champion in the ever growing demand for mechanical grades of plastic. We can see its wide versatility in the way it is used and how it can keep up with the rough conditions it’s put under. PVC Pipe has been shown to take a beating in construction sites and it serves its purpose underneath our front lawns for our sprinkling systems. There are many more ways this strong industrial grade PVC can be used.
PVC Sheet and Rod for a wide variety of industrial and mechanical applications
A standard industrial plastics, it is available as PVC Sheet or PVC Rod. The PVC, unlike other materials, is very easy to work with. It’s not necessary to buy expensive tools to get the job done. You can use the most of the same tools you would use on wood and steel. Unlike other materials, PVC can be kept cool easily using cold water or you can use an air compressor. Standard CNC equipment, punch machines, routers, drills and saws can all be used to shape PVC. If you wanted to seal and bond this material, that’s not a problem because like the PVC Pipe, the sheets and rods can be bonded with cements or heat welded. The cost of PVC is also lower than most other plastic materials that are harder to work with. So you can see why PVC should be on your short list of plastic materials.
Standard PVC sheet sizes and thicknesses for PVC Sheet
The standard sheet size for PVC is 48” x 96”. Some of you may know those measurements because that is also the standard size of drywall and plywood. Because PVC comes in the same sizes as other common materials it would be fairly easy to store. As for the thickness .062” – 3” are the most standard thicknesses, but it can be made thicker if needed. The material cuts and fabricates well, and we do offer cutting to your blank or precision sizes. We also cut the rest of the industrial and engineering plastics, including: Acetal/Delrin, Nylon, PEEK, Ultem, and dozens more; call for details.
PVC Sheets take a beating
PVC has many excellent properties, including the unbelievable UL 94 V-0 flame rating. This certification means that the Rigid Vinyl material is fire retardant, and is considered ‘self extinguishing. By now you are probably were thinking “PVC sounds great so far, but I wanted to paint and screen print on a material”, then have no fear because PVC Sheet and Sheeting is here! PVC is also known for its ability to hold paint and a screen print. It is heat bendable, vacuum formable in thinner gauges, and bondable to materials such as wood, paper and other plastics. Because of PVC’s many usages and qualities we even see it being use to create house hold items.
The material can be sanded, routed and you can eliminate scratches and scrapes by simply buffing or sanding them away. With PVC being so versatile and also low in cost, it’s no wonder why it is a top choice for manufacturing and engineering companies. Click here for
Known by a few different industry trade names including: Densitec®, Hostalen®, Marlex®, Protec®. Polypropylene is a very versatile and tough material that has many applications in both industrial and in manufacturing applications. Some of the major factories that produce Polypropylene sheet are: Vycom Plastics, Simona America and Polymer Industries. If you need the FM-4910 grade, Laminations and Vycom are the main suppliers. We represent all of these companies.
Some examples of Polypropylene usage are: containers to store food products, industrial chemical tanks, medical trays, and fibers that are used to
14 inch Natural Polypropylene Rod produced by Gehr Plastics, the largest domestic plastic rod currently in production. 12″ diameter UHMW rod from Rochling Plastics, Industrial Plastic Supply is master distributor for both of these manufacturers.
make indoor and outdoor carpeting. A material that has the attributes of tensile strength, a resistance to high temperatures and is highly resistant to corrosion, Polypropylene is a unique material that can be used in the manufacture of chemical tanks that are used for the mixing of liquid materials that may have slight corrosive properties as part of their compounds.Polypropylene is available in a wide range of sizes and shapes. We supply it in sheets that can be cut to size for whatever your application needs happen to be, and it is also available in white and black, which are also available in several different thicknesses. Polypropylene is also available as a rod, which is available in a large range of diameters from .250″ and up.For a company that manufactures caustic compounds for resale to other B2B businesses, Polypropylene is the product that will meet your requirements as one of the most chemical resistant materials. It is a material that is resistant to temperatures of up to 180°F, and it is able to handle acids and caustic material as well as alkaline based materials.
Fabrication of Polypropylene Sheet – Welding
Polypropylene sheet is often fabricated, often through welding, to produce chemical resistant tanks. The material is ‘welded’ through the use of very hot air, in a pin point application and the use of welding rod of the same material. This process produces a water tight seam, and is excellent for producing tanks. Polypropylene’s chemical resistance also means it can not be bonded or glued – thus the need for welding.If you are looking for a material that has this type of tensile strength, it may be surprising to know that the garbage bags that we often use to dispose of our uneaten meals are made of Polypropylene (or HDPE). Another thing about this material is that it actually floats in water. The incredible toughness of Polypropylene material makes it a great choice in the manufacture of items like rope. Other plastics to consider for high chemical resistance are: PTFE, HDPE, UHMW and PVC; the choice of material depends on application and chemicals involved. Another use of Polypropylene is in the medical field. This material has been used for orthotics, prosthetic limbs, and other medical devices. One use is during hernia procedures, where a simple patch of the material is placed over the actual area of the hernia. The material is rarely rejected by the body’s immune system.Polypropylene is also very recyclable. It is number 5 on the list of common plastics.
Polypropylene is a common material for use in many household products, and is a popular material for injection molded parts because of its strength and stiffness. If your next job requires a rigid material that is FDA approved for certain applications, exhibits superior strength against corrosive materials, then Polypropylene Sheet and Rod may be an excellent choice. It is versatile enough to be used in the medical field and even has been used in the radio control airplane field, where it’s gaining popularity as a material to form the bodies of these aircraft. When used in this application, a model airplane can absorb more of the kinetic energy that is caused by a crash, and the plane survives the impact much better than when traditional polystyrene foam has been used.Polypropylene is a material that is versatile enough to meet just about any requirement that your particular project has to meet, and is available in sheets that are natural (translucent straw), white or black in color. It can be easily cut to meet your particular specifications, and is available in a wide range of thicknesses. Let us help you with your Polypropylene needs to complete on time and on spec. Call us today at 866-832-9315 or click here to send us your request or questions.Google+
Polyvinyl chloride (PVC) has shown its versatility and durability for decades. Its use in piping, sprinkler systems, the construction industry and other areas has made it a popular commodity. The industrial-grade PVC sheet has numerous applications in the manufacturing area. Its low cost, workability, easy bonding, corrosion and weather resistance make it an all-round choice of industry.
PVC is Easy To Work With
Regardless of the application, working the PVC sheet is easy and cost-effective using simple tools that are common in other applications such as wood and steel. The chemical composition of the PVC sheet makes edging and machining simple and straightforward, and usually makes cooling unnecessary. However, when cooling is needed, compressed air, water or other liquids can quickly cool the material. Industrial PVC can be shaped and formed by:
Saws
Drills (Hand-held or drill presses)
Routers
Punch machines
Standard CNC Equipment
It is also easily sealed and bonded to itself or using common industrial adhesives. The easy working and bonding of PVC sheeting make it an excellent choice for use in manufacturing and industrial applications. Couple that with its relative low cost and ability to use common tooling methods and PVC is an indispensable choice, and can replace more expensive materials such as: ABS, Acetal, Nylon and many more.
Several PVC Grades Available
PVC is available in several grades. The most common is the Type 1 Gray PVC – the standard commercial grade PVC for machining, bonding and painting. CPVC (Chlorinated Polyvinyl Chloride) is also available, and sometimes called Corzan® or Lam 2000®, and is a higher continuous temperature resistant material. The CPVC is normally a blue tinted clear color, and is also available in a FM4910 approved grade.We also supply the Type 2 PVC which is used for improved impact strength applications. This Type 2 material is available in a White or Light Gray color.
PVC Sheet Comes In Standard Sizing
Storage and transport of PVC is also an advantage. Its 48″ x 96″ size makes it a uniform size with plywood and other building products. The range of thickness is: .062″ – 3″ thick and thicker. There is no need for special storage or handling equipment. Common storage areas that can store drywall, plywood or other standard building materials can easily store these sheets. Forklifts and existing conveyor systems never need retrofits to handle the PVC.
Durability
Finished products using PVC sheets are long-lasting. The material is highly impact resistant, durable in extreme temperature swings, weather and corrosion resistant. Its use for storage of corrosive chemicals in extreme conditions make it an indispensable material for chemical coatings and other storage containers.
Adaptable
The ease of bonding and shaping are just one of the best features of industrial PVC sheeting. It also accepts painting and screen printing. Materials such as wood, other plastics, fabrics and paper can be bonded to the surface to enhance the aesthetic value of whatever is created. Coatings such as vinyl or acrylic lacquers can be used to turn the object into attractive household items. Scratches or etchings on the surface of the raw material are easily removed using fine sanding and buffing equipment. The versatility of PVC in standard sheets makes this product an excellent choice for virtually any type of machining and manufacturing application. For more information on the impact and corrosion resistance properties of these sheets, visit: Industrial Plastic Supply for PVC Sheet. Find out about all the qualities that make using these standardized sheets an attractive choice for industrial use.For information on this or any other plastic sheet, slab, rod or tube product – call us at: 866-832-9315 or click here to send us a request.
Polypropylene Sheet and Sheets come in Natural and White
Let’s start by clarifying what Natural and White means. The natural color of Polypropylene is a translucent straw color, not yellow – not white, more of a very lite translucent – almost transparent beige. The white color is a bright white with a slight blue tint, or blue white. This white color is opaque, and is a white color that blends well with other materials. Polypropylene sheet is also available in the color Black.
Polypropylene sheet materials are available in an opaque black color as well. There is also a grade of Polypropylene sheets that carries a FR – UL 94 V-0 rating. When fabricating a ‘wet bench’ for the electronic industry, the new requirement is FM4910. This new specification is from Factory Mutual Insurance, and the requirements are very stringent. The purpose of this specification is that the FM4910 means it won’t burn, and will put off no toxic fumes or excessive smoke.
This rigid plastic sheet can be cut with standard cutting tools, drilled, routed, machined and processed easily. Clean and sharp tools will provide a clean cut, and occasionally will produce stringy burrs that are easy to remove with standard deburring tools. It fabricates very much like HDPE (High Density Polyethylene Sheet), and has many similar properties. The chemical resistance of Polypropylene approaches the excellent resistance of Dupont PTFE Sheet.
Polypropylene sheet materials have excellent chemical resistance
The main claim to fame for polypropylene in sheet is the excellent chemical resistance. This material is used extensively in the manufacture of chemical tanks. This chemical resistance means also that it can not be bonded together (glues and cements peel right off!), and thus it must be ‘welded’ together for fabrication. The preferred method of welding is a hot air welder – which supplies a fine stream of very hot air on the exact area that you may wish to weld together. This weld, when done properly will yield a very strong bond, and will enable a water tight tank or box to be fabricated.
14 inch Natural Polypropylene Rod produced by Gehr Plastics, the largest domestic plastic rod currently in production.
This great building block material can be used in numerous industrial and chemical type applications. The list of great properties is extensive, here are a few of the highlights:
Self Lubricating and Low Co-Efficient of Friction
High Chemical Resistance
Abrasion, Moisture and Electrical Resistance
Stiffness, Rigidity, or Cut Resistance
Low Specific Gravity (Floats in Water)
Polypropylene sheet and sheeting provide years of use, and can be cleaned with most chemical cleaners. Sheets are available in thicknesses ranging from .032″ – 2.0+ thick, and standard sheet sizes are 48″ X 96″ and 48″ X 120″, plus other sizes can be special run.
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