HDPE or High-Density Polyethylene is part of a widely-used family of thermoplastics, HDPE ‘Polyolefin’, which is produced through polymerizing ethylene and propylene for properties that are excellent in applications such as food handling, food preparation equipment, wear resistance, consumer goods, and much more.
Why this thermoplastic is so popular
HDPE is known for its excellent strength-to-density ratio, as well as its strong intermolecular forces, high impact and tensile strength. These properties combine for a hard, durable plastic that is excellent for many applications from containers for consumer goods to chemical and structural tanks components. At the same time, HDPE is lightweight and highly resistant to stains, odor, moisture, chemicals, and abrasion. Most importantly, HDPE doesn’t contain harsh or toxic chemicals that could be harmful to users, making it excellent for a wide variety of consumer and commercial products. Specifically, HDPE does notcontain: BPA, Phthalates, Allergens, Heavy Metals or Harmful fumes.
HDPE has excellent wear and chemical resistance. HDPE is a commonly used material for rub strips, chute liners and bottling plant components. An example of wear resistance is the yellow plastic playground slides which are made of HDPE. This versatile plastic material is often the choice for use for chemical and toxic containers and bottles.
The HDPE material is the common material used to make the one gallon milk jugs. These are easily recycled, and 8 – 10 milk jugs is equal to about one pound of recycled HDPE material. On average, over 115 million milk jugs are recycled each year.
Some common uses of HDPE
HDPE is FDA, USDA, and NSF compliant, making it especially popular for making components such as cutting boards, food preparation surfaces and equipment components. HDPE is often used in a wide range of food processing equipment, food containers and bottles, as well as valve and pump components. However, the Food processing industry isn’t the only industry relying on HDPE. Its excellent impact strength makes this plastic popular for everything from impact parts to dasher boards in ice rinks, to personal protection gear.
In addition, HDPE has excellent properties that make it perfect for heat-formed or vacuum-formed parts, producing food trays and containers and much more. The plastic’s durability and impact resistance makes it an excellent choice for the linings of conventional freezers, bed liners for heavy trucks, and liners in silos. The marine industry is an active user of HDPE due to its toughness and very lightweight to size ratio.
As one of the most used plastics, HDPE has a density of just .941 – .965 per ASTM D792. While many think of Aluminum as a lightweight material, it actually is 2.8 times the weight of HDPE plastic material.
HDPE also has been successfully used in a variety of cement molds and various types of transfer and storage boards. This plastic can be found in crates and bottles for holding not just food products, but also detergents and cosmetics. Industrial pallet wrapping benefits from HDPE film durability, while petrol tanks benefit from this plastic’s inherent chemical resistance.
Looking for a supplier of polyethylene thermoplastics?
Industrial Plastic Supply, Inc. is an expert in performance plastics, and has one of the largest material inventories in the World. To learn more, check out full line Performance Plastic materials on our website.
Specializing in plastic round rod and rods (aka: plastic dowel, plastic pin and plastic round bar); Industrial Plastic carries a huge variety of materials in round rod. Most materials are available in 96″ or 120″ lengths, however we normally cut these rods for shipment via UPS. Our plastic manufacturers are some of the best and largest in the industry and make the finest plastic rod and round rods available. We source only the best materials from American sources without any imports from China. Our plastic rods have the least amount of residual stress in the industry – providing the most consistent plastic rod, and thus the best finished parts.
Why chose Industrial Plastic Supply for your Plastic Rod and Round Rods
Huge selection of plastic rod materials
Most plastic round rod materials and sizes are sold by the foot (above 1.0″ diameter) and are in stock
Cut to length plastic rod, round rods, dowel, pin and round bar
Most variety of plastics available in round rod stock
Many materials available in up to 10″ diameter in stock (some materials available over 20″ diameter)
Plastic round rod generally starts at .250″ diameter (some materials available smaller)
Here’s a listing of the most popular plastic rod and round rods available:
Still not sure which product is the proper material for your application, consult our free Plastic Materials Selection Guide. We stock a large inventory of most major high performance plastic materials, mechanical plastics and engineering plastics. Stop by or call us to see if we have the materials you need in our inventory.
If there is a material not listed, please call. It might be in stock, but not on the website. While this is a large list of materials, we do stock dozens of additional materials in plastic round rod. Contact us today for your plastic rod requirements.
Manufactured by a variety of manufacturers under several tradenames: Polyboard®, Polymar®, Hostalen®, Polystone®, Hitec® HDPE, Corrtec®, Sanalite®, UltraEthylux®, Polycarve®, and Densetec®.
For great abrasion resistance, very low density, and FDA/NSF compliance, Polyethylene products are an excellent choice.
Self-lubricating and a low coefficient of friction
Very High Chemical Resistance
Low Specific Gravity (Floats in Water)
Can be Heat Welded or RF Welded
High Impact Strength and Energy Absorption
Exceptional Low Temperature – Brittle at -110° F
Does not chemically bond
HDPE/LDPE are ITAR compliant, and HDPE/LDPE are RoHS compliant
Main Differences:
HDPE – Harder material, little to no flex, better tensile strength LDPE – Softer, very flexible, lower tensile strength
Applications – HDPE:
Cutting Board and Food Preparation Surfaces
FDA, USDA, NSF Compliant Machined Parts
Heat Formed and Vacuum Formed Parts
Dasher Board For Ice Rinks – Impact Parts
Welded Tanks, Hoppers, Silo Linings and Slide Chutes
Chemical and Structural Tanks and Covers
Food Processing Equipment, Valve, and Pump Components
Other applications include cement molds, body boards, transfer boards, death beds, mortician boards, cooler storage boards, spine board, tank liners, wear guides, and many, many more.HDPE is used in thousands of applications, from interiors of freezers, bed liners for trucks to personal protection gear.
HDPE is available in stock in natural (milky white) and black. Other colors are available with minimum runs.
Applications – LDPE:
Packaging Applications
Industrial bags, produce bags, garment bags
Blow Molded Bottles
Toys
Hot Melt Adhesives
Wire Insulation
Prosthetic appliances, Medical equipment, Semi-flexible tubing
Extruded Sheet: .030 – 2.0″ in 48″ X 96″ Smooth Surfaces Natural Sheet in HDPE, 1″ max. for LDPE Black available in many sizes of HDPE
Film: .015″ – .060″ in 48″ wide Natural
Rod: .250″ – 10″ diameter in Natural HDPE – 96″ lengths From 12″ and up to 30″ diameter in 48″ lengths or 39″ lengths in HDPE
Black is available in many sizes of HDPE
Tube: .250″ OD – 10″ OD in various wall thicknesses. Most available in HDPE and many in LDPE
Special Formulations: Conductive, Static Dissipative, Custom sizes, Formulations, Profiles or Colors.
General Property
ASTM Test
Typical Value HDPE
Typical Value LDPE
Specific Gravity
D792
.941 – .965
.91 – .925
Tensile Strength Yield
D638
3,800 – 5,500
1,400 – 2,000
Izod Impact – Notched
D256
2.0 – 3.5
>16
Vicat Softening Temp
D1525
257 degrees F
219 degrees F
Hardness – Rockwell
D785
D60 -70
D42 – 50
Continuous Use Temp
–
-100 – 180 degrees F
174 degrees F
Deflection Temp @ 66 psi
D648
171
124
Co. Thermal Expansion
D696
7X10-5
4.6 -5.5X10-5
Playground HDPE is UV stabilized for outdoor applications that is available in a variety of colors.
These properties are for evaluation purposes only. This information is not to be construed as a warranty, guarantee or assurance that you may achieve the same results. Materials made from different resin types, manufacturing techniques and manufacturers will react differently. The information should be used to compare against other materials only, and each user should make his own tests to determine suitability. No warranty as to this materials suitability are either expressed nor implied.
Why food safe HDPE plastic replaced glass as the go-to milk container.
Many of you, should you be older than 60, may remember the “Milk Man”. This delivery service from decades ago, was a most common way of transporting milk to the consumer. Back then, suppliers used glass bottles, delivered by this milk man, right to your front door.
HDPE is Food Safe
When looking at alternatives, the milk processing industry found a use and benefit from replacing the glass with a plastic called High Density Polyethylene (HDPE). But what is HDPE, and what are the benefits of using it?
Glass is heavy, HDPE plastic is light
One of the characteristics of this thermoplastic is the weight of the material. The reason this is so beneficial brings us back to the milk jug. Old style glass milk containers could hold 32 oz., with the empty glass weighing 1.25 lbs. An empty gallon water or milk jug (128 oz.) weighs in at only 0.25 lbs, and holds 4 times more volume. When full, the milk jug can hold more volume than the glass bottle without compromising the strength, especially when being transported. This lowers the overall transport time and significantly reduces the cost of shipping.
This drop in weight and large increase in capacity is why the industry made the switch. The attribute of high durability in plastic materials like HDPE is known as the “strength to weight ratio”. As already mentioned, this was a huge benefit from switching to HDPE containers – the impact it has on transport costs. The high impact resistance of the material allows for easy transport. The HDPE jugs can withstand the jarring and bumping that is a natural part of mass transit, with almost zero wear or breakage to the product. Compared to the glass bottle, too hard of a turn or a pothole in the road could lead to the disheartening sound of shattering glass… not an ideal result for the distributing company. The HDPE impact resistance still holds true through out the supply chain, and even when the containers enter a store or home. If a HDPE milk jug should fall, the plastic container may spill, but it won’t cause the harm or damage that glass would. Broken glass poses a hazard and a risk, whereas plastic in this case can be easily cleaned, recycled, and used again.
When discussing this topic, the argument of recycling and sustainability sets its sights on plastics. In reality, the carbon footprint of plastics is much smaller than that of glass. The amount of heat necessary to heat up plastic for recycling is dramatically lower than that of glass, making it more sustainable in the long run. Yes, both are 100% recyclable, but the amount of fuel necessary plays a big factor. The temperature needed for melting and processing HDPE is between 248 and 356°F depending on grade. Whereas glass materials requires a minimum temperature of 2,600°F, according to SeattlePI. As you can see, these temperatures are very different, and shows why the life cycle of plastic is more eco-friendly and a better option to preserve our environment.
Immensely versatile HDPE applications
HDPE has many more uses, like in structural tanks, FDA approved cutting boards and industrial piping systems. This material outweighs most alternatives in benefits due to it’s cost and performance, and is produced in sheet and rod by many major manufacturers in the USA. HDPE plastics are FDA and NSF approved for food applications, making HDPE a food safe product for most food processing and packing applications. For more details on HDPE and it’s benefits see Industrial Plastic Supply or call 866-832-9315
What other applications could benefit from newer and improved materials to make our world safer, cleaner and more efficient?
Since 1975 we have provided large diameter plastic rods and thick plastic sheets, plates, slabs and blocks. One of our long time ‘secret’ sources has been Gehr Plastics. Since 1932 the Gehr family has owned and operated the Gehr Plastics company. They are a worldwide leader in semi-finished plastic shapes in thermoplastics, primarily sheet and rod. The headquarters for Gehr Plastics is in Mannheim, in south western Germany. For almost 30 years, Gehr Plastics has had production facilities in the Philadelphia area, providing the USA with the same high quality plastic shapes.When we mention large diameter rod, we mean it! Gehr can produce plastic rod up to almost 20″ diameter in several grades of plastic. They also produce sheet plastics up to 8″ thick, and make the largest materials of most manufacturers of plastic sheets and rods.
At Gehr Plastics, Quality Engineering Plastic Comes First
Our first purchases with Gehr Plastics was in the PVC rod family. Once again, they make huge cross sections in many materials, including the PVC rod. Many manufacturers struggle with large sections of PVC rod because keeping it void free throughout the large diameter is very difficult. Not for Gehr Plastics, they specialize in engineering plastic materials. We have chosen this high quality manufacture for their exceptional product quality. We know the demands of our client base, and only choose the best factories to supply our products. Gehr is definitely one of the premier plastics producers in the world. While the quality of the PVC rod is excellent, the rest of the Gehr Plastics product line is also some of the best plastic semi-finished shapes available in the market place. Here is a list of some of the many materials that Gehr Plastic produces:
14 inch Natural Polypropylene Rod produced by Gehr Plastics, the largest domestic plastic rod currently in production. 12″ diameter UHMW rod from Roechling Plastics, Industrial Plastic Supply is master distributor for both of these manufacturers.
And a new and exciting product – Clear Nylon Rod (Contact us for more information)
Many of the above items are also available in sheets, plates, slabs or blocks.
Gehr Plastics – one of our engineering plastic partners
We have been proud to offer the complete line of plastic rod, sheet, slab, plate and block from Gehr Plastics, and consider them a highly valued partner in supplying these engineering plastic materials to you, our valued client. For more information on the size range, availability and pricing on these and other plastic materials,click hereor call us at 866-832-9315
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