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Noryl® PPO

Noryl® PPO

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Noryl – PPO – Polyphenylene Oxide

Sheet and Rod

Noryl® PPO material is used frequently in fluid handling applications due to the very low moisture absorption.

Noryl is similar to Acetal and P.E.T. but carries a better UL rating.

Noryl rods and Noryl sheets are in stock and available in a number of sizes in black. It is great for electrical applications requiring high die-electric strength. Noryl is a trade name of Sabic Plastics (formerly GE Plastics).

Noryl is a High Tech Performance Plastic.

Why you should use Noryl®:

  • It has excellent electrical properties
  • It has excellent Fire Retardant Rating
  • Has extremely low water absorption
  • It is vacuum formable, machinable and bondable
  • Has good temperature resistance
  • Readily available in Sheet or Rod
  • Noryl is ITAR compliant, and Noryl is RoHS compliant

Noryl PPO Machined Nozzle

This material is a strong engineering plastic with excellent mechanical, thermal and electrical properties. One of the lowest moisture absorption material, with very low thermal expansion. PPO also retains most of its flexural and tensile strength as well as its resistance to creep at elevated temperatures.

Frequently used in:

  • Fluid Handling, Pump and Valve – Low Moisture Parts
  • Electrical Housings, Cases and Components
  • Instrumentation and Semiconductor Components
  • High Continuous Temperature Environments (185 degrees F ; 265 degrees F)
  • Flame Retardant Parts Needing UL-94 V-1 (at .058″ thickness)

Noryl is an easy to machine performance plastic

Materials Available As

Noryl Sheet:

.060″ – 6″ thick in 48″ X 96″ Sheets – EN-265 (Black only)

1/8″, 3/16″, and 1/4″ in 48″ X 96″ with Haircell finish one side in EN-185 (White or Black)

Film: .002″ – .029″ in up to 26″ wide rolls on special order basis

Noryl Rod: 1/8″ – 8″ diameter up to 96″ lengths

Special Formulations:

Glass Filled, Static Dissipative, Custom sizes, or Formulations

Typical Resin Properties for Noryl PPO

These properties are for evaluation purposes only. This information is not to be construed as a warranty, guarantee or assurance that you may achieve the same results. Materials made from different resin types, manufacturing techniques and manufacturers will react differently. The information should be used to compare against other materials only, and each user should make his own tests to determine suitability. No warranty as to this materials suitability are either expressed nor implied.

Laminates – Phenolics

Laminates – Phenolics

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Laminates and Industrial Thermosets (Phenolics)

Thermosets (Paper, Canvas, Linen), Epoxy, G-10, FR-4, FR-5 , GPO, Melamine, Silicone and more

These materials were originally invented by Dr. Leo Baekeland in 1907. First called Bakelite, it is claimed to be the first synthetic thermoset plastic material. Several other base and resin materials are also available; Polyester, Melamine, Nylon and more.

This high temperature resistant material has been used in numerous applications for over 100 years. Other laminate trade names: Phenolic, Micarta®, Phenolfab®, Phenolkraft®, Ryertex®, Garolite®, Spauldite® and Texolite®. Please call with additional questions or specification assistance, or contact us here.

Canvas, Paper and Linen based Phenolic sheet

Grades Available:

Paper Base Laminates;

(X, XX, XXX, XP) – Composed of layers of paper base impregnated with a phenolic resin binder. It has excellent electrical properties with fair mechanical strength. Outstanding for use as a template material or backup stock material. It can certify to NEMA XX (in XX Grade), and MIL-I-24768/10 or 11

Canvas Base Laminates;

(C and CE) – This grade is composed of a continuous cotton woven cloth impregnated with a phenolic resin binder. This grade contains a medium weave canvas fabric and is known primarily for it’s mechanical properties. Not recommended for primary insulation. It can certify to NEMA C/CE, and MIL-I-24768/14 or 16

Linen Base Laminates;

(L and LE) – This grade contains a fine weave linen, and like canvas phenolic, is known for it’s mechanical properties. The finer weave allows for machining more intricate details than the Canvas, ie: small gear teeth. It can certify to NEMA L/LE, and MIL-I-24768/13 or 15

G-10 / FR4 Laminates;

(G-10 and G-10 FR4) – The most versatile all-around laminate, this grade is comprised of layers of a continuous glass woven fabric base impregnated with an epoxy resin binder. It has extremely high mechanical strength, good dielectric loss properties, both wet and dry. Extremely abrasive while machining, diamond tooling is recommended. It can certify to NEMA FR4, and MIL-I-24768/27

Phenolics and Laminates are ITAR compliant, and Phenolics and Laminates are RoHS compliant

Laminates Applications

RelaysSwitchesSocketsStandoffsWashers
Test boardsTerminal stripsCondensersCoilsArc Shields
Circuit boardsGasketsFusesTransformer Panels

Phenolic Applications

PinionsAircraiftSeals & GasketsMotor housingsRadio terminal boards
BushingsInsulating washersMarine switchboard panelsThermostat housingAuto ignition components
Punch partsCommunication instrumentsHandles for pots and pansKnife handles

Laminate Availability:

Sheet, Rod and Tube:
Sheets

.005″ -4″ thick,
Rods

From .125″- 10″ diameter
Tubing – Call us

A huge variety of sizes are available depending on grade. Call for detailed availability on your requirement.

Also available: Polyester, Nylon and Melamine Resisns and other Specialty Grades.

GradeCertifies ToIndustrial Type of Material
XMil- I- 24768/12 PBMIndustrial thermoset (Paper Grade Laminate) Superior Mechanical Properties for paper grade
XXMil- I- 24768/11 PBGIndustrial thermoset (Paper Grade Laminate)
XXXMil- I- 24768/10 PBEIndustrial thermoset (Paper Grade Laminate) Best Electrical Properties for paper grade
CMil- I- 24768/16 FBMIndustrial thermoset (Canvas Cotton Grade Laminate)
CEMil- I- 24768/14 FBMIndustrial thermoset (Canvas Cotton Grade Laminate)
LMil- I- 24768/15 FBIIndustrial thermoset (Linen Grade Laminate)
LEMil- I- 24768/13 FBEIndustrial thermoset (Linen Grade Laminate)
G-10Mil- I- 24768/ 2 GEEIndustrial thermoset (Glass-cloth reinforced Epoxy)
FR-4Mil- I- 24768/ 27 GEE-FIndustrial thermoset (Glass-cloth reinforced Epoxy) Fire Retardant Grade of G-10
G-11Mil- I- 24768/3 GEBIndustrial thermoset (Glass-cloth reinforced Epoxy)
FR-5Mil- I- 24768/28 GEB-FIndustrial thermoset (Glass-cloth reinforced Epoxy)Fire Retardant Grade of G-11
G5Mil- I- 24768/8 GMGIndustrial thermoset (Glass-cloth reinforced Melamine)
G9Mil- I- 24768/1 GMEIndustrial thermoset (Glass-cloth reinforced Melamine)
G7Mil- I- 24768/17 GSGIndustrial thermoset (Glass-cloth reinforced Silicone)
GPO-1Mil- I- 24768/4 GPO1Industrial thermoset (Glass-mat reinforced Polyester)
GPO-2Mil- I- 24768/ 5 GPO2Industrial thermoset (Glass-mat reinforced Polyester)
GPO-3Mil- I- 24768/6 GPO3Industrial thermoset (Glass-mat reinforced Polyester)

These properties are for evaluation purposes only. This information is not to be construed as a warranty, guarantee or assurance that you may achieve the same results. Materials made from different resin types, manufacturing techniques and manufacturers will react differently. The information should be used to compare against other materials only, and each user should make his own tests to determine suitability. No warranty as to this materials suitability are either expressed nor implied.

Kynar® –  PVDF

Kynar® – PVDF

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PVDF – Kynar®

Kynar® 740 and HD1000 have excellent chemical resistance

Polyvinylidene Fluoride

PVDF – Arkema Kynar®

This extremely chemical resistant material is used in high purity fluid handling systems and parts.

PVDF material has excellent abrasion resistance, nuclear radiation resistance, and unsurpassed chemical resistance.

Used extensively in applications for extremely low moisture absorption and resistance to virtually all chemicals and solvents.

The most popular trade name is Kynar® and Kynar® 740 – made by Arkema®. The material is also available as: HD1000, Ensikem®, Tecaflon®, Mechatec® PVDF, Polystone® PVDF, Unitar®, Sustatec®, Kytec®, Symalit®, Foraflon®, Solef®, Trovidur®, and others.

PVDF materials are FM-4910 rated materials, with excellent heat and flame resistance.

We Specialize in Engineering Plastics, Mechanical Plastics and PVDF – Kynar® High Performance Plastics

PVDF and Kynar 740 sheet and rodWhy you should use PVDF – Kynar® brand:

This material has excellent abrasion and exceptional chemical resistance. Has high dielectric strength and very good mechanical strength.

  • Excellent corrosion & chemical resistance at ambient and elevated temperatures
  • Chemically inert and extremely high purity
  • 300 degrees F continuous use temperature
  • Low permeability to gases and liquids
  • Excellent balance of strength, toughness and abrasion resistance
  • FDA, USDA, 3A, FM4910 and USP VI compliant
  • Offers excellent strength, rigidity and machinability
  • PVDF is ITAR compliant, and PVDF is RoHS compliant

Frequently used in:

  • High Purity Fluid Processing Systems
  • Fluid sensors, manifolds and valves
  • Chemical processing and storage parts
  • Liquid chromatography components
  • Bearings and bushings
  • DI water systems

Materials available as:

Sheet:
.250″ – 4″ in Natural (Ivory – Tan) in 24″ X 48″
Rod:
375″ – 6″ diameter in Natural (Ivory – Tan) up to 120″ lengths (.250″ – 2.50″)

Typical Resin Properties for Kynar - PVDF

These Properties are for evaluation purposes only. This information is not to be construed as a warranty, guarantee or assurance that you may achieve the same results. Materials made from different resin types, manufacturing techniques and manufacturers will react differently. The information should be used to compare against other materials only, and each user should make his own tests to determine suitability. No warranty as to this materials suitability are either expressed nor implied.

FM 4910

FM 4910

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Specialty FM 4910 Materials

High flame retardant, chemical resistant, and impact resistant specialty plastics that meet the requirements of the FM 4910 specification.

A specialty line of plastic materials was created for the most flame retardant and fire-safe applications. These plastic materials fall under the FM 4910 specification and meet the UL 94 V-0  specifications as well. These materials have been used in high-risk applications like aircraft, spacecraft, and semi-conductor manufacturing and help avoid dangerous situations. CRP-1LAM 2000, and other materials meet the stringent requirements for the FM 4910 specification.

We are proud to supply the full line of FM 4910 materials from SIMONA America. SIMONA America is an expert in providing a full product portfolio of materials meeting this stringent specification.

SIMONA® CRP-1SIMONA® 2000PVDF, PFA-M, E-CTFE, and FRP-3 are made by SIMONA America Industries and excel in these highly technical environments and applications. Some of these materials may also be available in ESD (Electro Static Discharge). If you are interested in these specialty materials, please call us at (866) 832-9315 and ask for Matt or Jeff for more information on these products.

 

 

 

What does FM 4910 mean?

 

CRP-1 The FM 4910 specification was created in response to requirements regarding the quantity of toxic smoke that can be emitted from some materials when exposed to high heat or flame. FM stands for Factory Mutual, the company that originally experienced a tragedy due to burned materials releasing toxic smoke. This led to the creation of the specification, and the materials that meet the stringent requirements are used in applications such as aircraft, semi-conductor, and highly chemical environments.

CRP-1 These materials are created to limit fire propagation, the spread of flame on the material, and smoke generation or the quantity of smoke generated by igniting the material. FM 4910 meets UL 94 V-0 flame test criteria and can withstand temperatures from 140 to 425°F. These materials also perform well in wet process applications and resist acids, bases, solvents, and oxidizers. Common applications include; tanks, vessels, and machine parts, and clean rooms, cabinets, enclosures, and view windows.

 

 

 

CRP-1

 

CRP-1 CRP-1 is a specialty PVC material. This material has exceptional impact strength and ductility as an FM 4910 listed material.

CRP-1 by SIMONA

CRP-1 CRP-1 has demonstrated better chemical resistance, superior surface appearance, higher gloss and surface smoothness.  It has better resistance to particle adhesion than other materials and its resistance to stains makes it easier to clean. Welding rods are available for welding joints together easily and efficiently. It is one of the FM 4910 materials that is easier and faster to weld than competitive materials. Although it has a lower density and weight than similar materials, it still maintains stiffness and a higher flexural modulus.

Common applications include semiconductor process equipment, chemical and fluid handling, cabinets with acid and alkaline exposure, electrical cabinets, fire safe componentry, and dry tool areas. This is the most common material we see used for clean room and other similar applications. SIMONA® CRP-1 upholds all the properties above and continuously performs very well.

 

 

 

LAM 2000

 

LAM 2000 Clear PVC with FM4910 and UL 94 V-0 certificationLAM 2000 is a specialty clear CPVC material designed to be transparent. It is most often used in the clean room processing applications as viewing windows or transparent doors. The excellent clarity allows for about 70% light transmittance without any haze in the material. Like CRP-1, the SIMONA LAM 2000® has excellent chemical resistance and stiffness. This material is RoHS and ITAR compliant, with no lead, heavy metals, or EPA reportable ingredients. Compared to other clear materials, this is the most cost effective clear material that meets the FM 4910 requirements and is categorized on the UL 94 V-0 list.

 

 

 

PVDF

 

pvdf1PVDF (Polyvinylidene Fluoride) is a fluoropolymer material that falls into this specialty material category. SIMONA manufactures two types of PVDF materials; SIMONA® PVDF homopolymer sheet made with Kynar® 740 and SIMONA® PVDF-C copolymer sheet made with Kynar Flex® 285.

 

PVDF PVDF products provide solutions for highly demanding applications in the chemical processing industry that effectively counteract damage due to corrosion, extend the life of service equipment, and improve operational safety. Common applications include semiconductor equipment, chemical process/storage, fluid handling, fire-safe componentry, and DI water systems.

The advantages for FM4910 applications include flame resistance, high purity, ease of machining, excellent weatherability, and UL 94 V-0 specification.

 

 

 

FRP-3

 

FRP-3 FRP-3 is a Fiberglass Reinforced Polypropylene. It meats the stringent Factory Mutual Cleanroom 4910 Fire test (FM 4910) and is used typically for walls and cabinets in clean rooms. It is also used for rinse modules, water transfer interfaces, alkaline and UPW modules, and dry tool areas. FRP-3 is an economical material that is very weldable and formable. Like the other FM 4910 materials, it is stiff, impact resistant, and has good mechanical and thermal properties. SIMONA FRP-3 is a fiberglass reinforced PolypropyleneThe difference between FRP-3 and materials like CRP-1 and SIMONA® 2000 is that FRP-3 has a poor resistance to high concentrations of acids, aromatics, aliphatic and chlorinated solvents. That being said, this material maintains good resistance to alkalines, UPW, and many solvents, which is why it is used for low acid exposure cabinetry.

 

 

 

CPVC – Boltaron®

 

CPVC CPVC (Chlorine Polyvinylchloride) is made by a SIMONA® owned division Boltaron®. CPVC is a heat and corrosion resistant sheet. Because of its excellent corrosion resistance at elevated temperatures, it is ideally suited for self-supporting constructions where high temperatures are a concern. The chlorination provides the extra heat resistance in the material.

CPVC Common applications include Wet Process Equipment, Chemical Delivery Systems, Cleanroom Cabinetry, Furniture, & Accessories, Quartz Cleaners, and Chemical Drum Cabinets. The primary usage is in Cleanroom environments. Advantages of this material are RoHS and REACH compliance,  easy fabrication and formability, and flame retardant properties. It is FM 4910 Listed (1/4”-1” only) and meets UL 94 5VA Testing Criteria.

Conductive – ESD Products

Conductive – ESD Products

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Anti- static, Conductive, E.S.D. (Electro Static Discharge)

Please specify Anti-static, Conductive or E.S.D material

Various plastics with additives or fillers to add levels of conductivity.These materials are frequently in sensitive electronic and spark sensitive applications such as hard drive and memory fixtures, computer work surfaces, part moving systems, and chemical storage areas. This material has an excellent range of machinable materials offering various levels of conductivity. From Anti-Static to fully conductive, they can eliminate the need for using metals in sensitive applications where any static is unacceptable.

  • Good to Excellent Machining
  • Low co-efficient of Friction with various levels of conductivity
  • Dimensionally stable and anti-slough properties yield excellent performance
  • Static – The curse of the electronics industry
  • Wide range of materials and fillers (additives) produce limitless choices of end use properties

A wide variety of ESD, Conductive, and Static Dissipating materials are available. Due to the range of materials and conductivity levels, we request you contact us for your specific requirements. Here are some common trade names for the ESD, Conductive and Static Control materials:

Tecaform SD, Hydel PE17, Hydel PC-P ESD, Hydel PC7, Tecapeek PVX, Sintimid ESD 23, Krefine ESD PEEK, Tempalux CN, PES CN, Pomalux CN, Pomalux SD, Semitron ESD 225, Semitron, Absylux SD, Absylux CN, Lennite CN, Tivar 1000 Antistatic, Zelux SD, Zelux CN, Kynar SD, Kynar CN, and many more.

Please contact us for more details.

Why you should use Conductive Materials:

  • Static Removed from wearing areas
  • ESD and/or Conductive Fixtures For Electronic Applications
  • Static Discharge or Conductive Without Using Metals
  • Fills of Carbon Fiber,Carbon Powder, Stainless Steel, and Non-Carbon based Homogeneous Materials
  • Light Weight, Machinable and ESD In One Material
  • ESD products are ITAR compliant, and ESD products are RoHS compliant
Applications – Frequently used in:

  • Fixtures around sensitive electronic components
  • Tooling for working on electric materials
  • Protection and shipping of sensitive electronic components

Three common terms used to subdivide ESD with materials based on their surface resistance are:

  • Anti-Static–pertaining to a material or procedure that disperses, or inhibits the accumulation of, static charges
  • Conductive– surface resistance of less than 1 x 10 5 ohms/square
  • Dissipative– surface resistance of more than 1 x 10 5 ohms/square but less than 1 x10 11 ohms/square.

Material Available As:

Sheet, Rod and Film:

Call for details on specific Materials or Applications Common Materials Available (many others available, please call)

MaterialMaterial
ABS- Carbon Fiber FilledPolycarbonate- Stainless Steel Filled
ABS- Carbon Powder FilledPolypropylene- Carbon Fiber Filled
ABS- Non-Carbon Fiber FilledPolypropylene- Carbon Powder Filled
Acetal- Carbon Fiber FilledPolypropylene- Non-Carbon Powder Filled
Acetal- Non-Carbon Fiber FilledPVDF(Kynar)Carbon Fiber Filled
Acetal- Stainless Steel FilledPVDF(Kynar)-Carbon Powder Filled
PES (Polyethersulfone)- Carbon Fiber FilledUHMW- Carbon Powder Filled Polycarbonate
Ultem -Carbon Fiber Filled

Typical Resin Properties:

MaterialsSpecific GravityD792Izod Impact – NotchedD256Tensile Elongation – %D256Surface Resistivity (ohms/sq)D257
ABS – Carbon Fiber1.091.03.0102 –106
ABS – Carbon Powder1.131.610.0102 –106
ABS – Non – Carbon Alloy1.036.013.0109 –1011
Acetal – Carbon Fiber1.440.93.0102 –106
Acetal – Non – Carbon Alloy1.331.33.5109 –1011
Acetal – Stainless Steel1.500.7N/A102 –106
PES – Carbon Fiber1.400.945.0102 –106
Polycarbonate – Carbon Fiber1.291.55.0107 –1012
Polycarbonate – Carbon Fiber (conductive)1.321.45.0103 –106
Polycarbonate – Stainless Steel (conductive)1.261.87.0101 –105
Polypropylene – Carbon Fiber.951.05.0102 –106
Polypropylene – Carbon Powder1.00No Break25.0102 –106
Polypropylene – Non-Carbon Alloy.941.4200109 –1011
industrial performance plastic sheets and rods

Properties are for evaluation purposes only. This information is not to be construed as a warranty, guarantee or assurance that you may achieve the same results. Materials made from different resin types, manufacturing techniques and manufacturers will react differently. The information should be used to compare against other materials only, and each user should make his own tests to determine suitability. No warranty as to this materials suitability are either expressed nor implied.

ABS Cycolac Absylux Royalite Sheet Rod

ABS Cycolac Absylux Royalite Sheet Rod

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ABS Rod, Sheet and Plate

Black and White GP Haircell and Machine Grade Available

Natural and Black ABS Rod and Sheet In Stock

The machine grade (.125″- 6.0″) Absylux ABS sheet is smooth on both sides and is either Black or Natural in color (colors like straw, tan, ivory, and beige can be special ordered). Material is easily cut with common cutting tools, can be machined similar to woods or soft metals (brass), and is appropriate for CNC machining. Machine Grade ABS is FDA approved for use in food processing applications. ABS materials can be bonded with solvents or attached to itself with ultra-sonic or heat welding methods. It can be sanded, drilled, and worked like hardwood. ABS Rod and ABS sheet are very strong, tough, and applicable to be used in most general purpose applications. Good dimensional stability and machining properties are traits of ABS. This material is available in a wide range of sizes in both sheet and rod and custom formulations and sizes. Some common trade names for ABS include Tecaran®, Absulux®, Sustaabs®, and several more.

Why you should use ABS:

ABS is a material that is FDA compliant. It has good mechanical properties, very high impact strength, is bondable/weldable to itself, and cuts well with standard cutting tools. The material is paintable, machinable, and heat/vacuum formable as well. It is the same material as black drain pipe used in homes.

ABS is ITAR compliant, and ABS is RoHS compliant.

Machine Grade ABS compares favorably with other engineering and mechanical plastics. Because ABS is bondable, it is frequently used to replace machinable plastics that are not bondable, like Nylon, Acetal, and HDPE.

Common applications include:

Automotive parts, appliances, piping and fittings, wall socket coverings and plates, computer keys, and even Legos!

Question: How does ABS compare with Acetal and other materials?

Answer: It is a strong rigid plastic material that machines well, with a high impact strength. It is as dimensionally stable as more expensive plastics and is FDA compliant for food contact and yet is still bondable and paintable.

Formable ABS Sheet: .040″ – .250″ in 48″ X 96″

Black Haircell Surface one side: .060″ – .250″ in 48″ X 96″

White Haircell Surface one side: .062″ – .250″ in 54″ X 96″

Royalite R59: Specialty FR (fire retardant) with Haircell one side.

Smooth ABS Sheets / ABS Machine Grade Sheet: .125″ – 6″ thick

Natural (straw-tan-ivory-beige) and Black in 24″ X 48″ up to 48″ X 120″

Film: Natural ABS Sheet and Rod Special Order .001″ – .029″ up to 24″ wide (as little as 200 lbs runs)

ABS Rod and ABS Rods: .250″ – 6″ diameter in Natural (tan-beige) and Black up to 96″ lengths

Special Formulations: Conductive, Static Dissipative, Flame Retardant, Custom Sizes, Formulations, Profiles or Colors

Typical Resin Properties:

General PropertyASTM TestTypical ValueR59 Typical Value
Specific GravityD7921.041.18 – 1.25
Tensile Strength YieldD6386,5005,000
Tensile ModulusD638320290,000
Izod Impact – NotchedD2567.07.8
Hardness – RockwellD785R105R93
Deflection Temp @ 264psiD648192174
Deflection Temp @ 66 psiD648208195
Co. Thermal ExpansionD6965.3X10-54.6 -5.5X10-5
ABS - Acrylonitrile Butadiene Styrene sheet and rod

Properties are for evaluation purposes only. This information is not to be construed as a warranty, guarantee or assurance that you may achieve the same results. Materials made from different resin types, manufacturing techniques and manufacturers will react differently. The information should be used to compare against other materials only, and each user should make his own tests to determine suitability. No warranty as to this materials suitability are either expressed nor implied.